The B&Q Mk5

Click here for a report on the June 2004 Rebreatherfest in Cassis, France

Latest Progress:
12th October 2004 - New Electronics

Introduction & History

It is hard to call the rebreather "B&Q" any more as its design has changed so dramatically. In fact, the only B&Q parts still on it are the plastic frame for mounting it to the adaptor, the bolts and some plastic tubing to extend the length of the pull cord on the over pressure valve. The previous incarnation has been confined to the bin!

The rebreather is designed along the same lines as the Jetsam KISS rebreather. This uses a basic split counterlung loop with a monitoring system and no other electronics. Diluent is added manually as required to provide adequate breathing volume and oxygen is fed as a constant very small flow via a Swagelok metering valve. The valve is set to a rate just under the user's metabolic rate and in theory will replace oxygen more or less at the rate it is used. In reality oxygen must be added manually occasionally based on the ppO2 display figures: all control is manual and the electronics are purely a monitoring system.

Design Philosophy
  • Intended only for deep diving. Shallow diving can be done easier and cheaper on open circuit so why take risks with a rebreather unnecessarily?
  • Helium is what drives the cost of a trimix dive, deco gases are cheap so the unit need only be a bottom gas extension tool. The scrubber therefore can be quite small, capable of at least 70min. The same amount of deco gas has to be carried for adequate bailout on CC as on OC, oxygen is cheap so OC deco if necessary is acceptable.
  • The unit should bolt straight on to a backplate so that it can interchange easily with a twinset
  • All the major parts should be off the shelf. Firstly, there is no point reinventing the wheel when someone else has done it better. Secondly, it makes spares available.
Front view of rebreather

Manual diluent addition is on diver's right hand side at shoulder height. The oxygen injection valve is on the left at shoulder height. Not shown in the photograph is the manual O2 addition valve which comes under the left shoulde and clips to the harness d-ring.

Oxygen is injected to the exhale counterlung, upstream from the sensors so the gas should be reasonably well mixed by the time it reaches them. The gas is scrubbed before reaching the cells.

Diluent is added to the inhale lung so that it can be breathed straight away.

Top view of rebreather

The bottles are 3l/232bar, the white O2 bottle is steel, the yellow diluent bottle is aluminium but will be replaced with a steel bottle. The aluminium bottle was used to compensate for a large light battery cannister on that side. The scrubber holds 1.25kg of sofnolime, rated to 70min. Just visible on the top lid is the watertight gland for the cable to the ppO2 meter. The counterlungs are housed in nylon bags sandwiched between the wing and the bottles.

The parts used are as follows:
  • Scrubber, DSV & Corrugated Hoses: these are Draeger Ray standard parts, costing around £200
  • Counterlungs: like the KISS, these are flexible waterbags. The connections for the breathing loop are Draeger P-ports and the hoses for gas addition are attached with Lapp watertight glands. The covers for the counterlungs are made from nylon.
  • Manual Addition Valves for O2 & Diluent: these are standard BCD inflator valves modified to have 12mm rubber air hose instead of corrugated hoses. The button on the O2 addition has a guard to prevent accidental addition. The hoses are custom length, made up using AP Valves fittings.
  • Oxygen Injection: this is done with a Swagelok metering valve which can be adjusted and locked in place to get the right setting. This allows the system to be used with depth compensated regulators rather than fixed IP valves
  • Regulators: Apeks TX40 for the O2 and Poseidon on the diluent
  • Oxygen Meters: I have used a different type of meter from the original DPM128s. I now use DATEL LCD-20 meters as used in the Mark Munro design
  • Custom Length Hoses: I made almost all the hoses using 1/4" air hose from Thorite and either push-in barbed fittings or AP Valves reusable fittings.
  • Sensors: The sensors are Teledyne R17D, as used on the Cis Lunar. The real reason I used them is that is what comes with the El Cheapo kit.
  • Handset: The handsets being used are custom made lexan housings with electronics which I built myself. The system consists of two independant oxygen displays.
Things to do for the future:
  • Rationalise the hose layout: I've tried to make all the hose runs as clean and as neat as possible but I think it still needs some rationalisation. I don't really need to access the O2 injection valve during the dive so this could be relocated. I am happy with the diluent location.
  • Oxygen Addition: the metering valve appears to work well and it has the advantage that it can be preset to any flow rate at the start of the dive, during the preparation. This means that a normal, variable IP 1st stage can be used. I would like to replace the system with a KISS valve but I would be trading that flexibility for simplicity.
  • Cylinders: the unit uses 3l bottles at the moment but I am considering replacing them with 5's or even 7's. This would give a much better bail-out option for deep dives, there would be more than enough diluent for bail-out and plenty of O2 for OC deco. The cylinders are currently inverted but I think I might prefer bigger bottles mounted the right way up.
  • Secondary Systems: I am not happy with things like suit inflation, wing inflation and bail-out reg being run off the same 1st stage as my diluent. If it fails then I lose everything. Combined with a move to bigger bottles, the addition of a H-valve should improve safety.
  • Backplate & Wing: the unit needs a steel backplate for more negative buoyancy. Currently it uses aluminium which is too light. I may even be able to get away with a smaller wing.
  • Cylinder Attachment: Protex do a range of stainless steel quick release straps for the offshore industry. I will be replacing the current method of attachment with these.

  • Scrubber: the standard Draeger scrubber is small, only holding 1.25kg of sofnolime which is rated for 70min use. As the Ray is only designed to be used at 21m then it would be fair to assume that the scrubber life would be shorter in deeper water. I am considering two options, one to have a Delrin cannister machined by the same people doing the display handset, or two, to simply splice a length of polycarbonate or Delrin tube between the ends of a Draeger cannister and extend the dip tube. I suppose option three is to invest in a Dolphin scrubber but the shape of these do not lend themselves to my RB's layout