BQ50 Rebreather Development Diary



 

31st May 2002
  • First buying trip to B&Q for parts for connections to counterlung and scrubber, forming the mouthpiece, pipe for rigid connections and flexible hose for the breathing loop.
1st June 2002
  • Roughed out holes in top of scrubber cannister.
  • Modified one spigot on the Hoselok valve to connect into breathing hose. Inserted directly into breathing hose and epoxied into place to make a T-piece but the epoxy joint was not strong enough.
  • Prefabricated rubber diaphragms proved to stiff for use as non-return valves in the breathing loop so made diaphragms from discs of rubber cut from an inner tube
4th June 2002
  • Mouthpiece redesigned after the epoxy joint on Saturday's effort failed. Decided to use one of the 22mm x 22mm x 15mm T-pieces and the 22m to 15mm reducer pipe to form the mouthpiece. The steel inserts were removed from the reducer pipe and the piece had about 15mm cut from the 22mm end and about 3mm from the 15mm end. The spigot on the Hoselok valve was shortened even more to reduce dead space and the reducer was epoxied into the spigot.
  • An air tight connection between the breathing hose and the homemade non-return valves was proving difficult to achieve so a change of plan. Two drysuit dumpvalves were taken to bits and the one-way diaphragms salvaged. The diaphragms come in a plastic housing with a small collar around one end, this was removed so that the valve was in a straight ~22mm dia tube which was epoxied into each 22mm end of the T-piece. Initial tests indicated that the air flow was being maintained in the right direction without any leakage or backflow. The two real tests are if the epoxy joints will hold (and stand up to elevated ppO2) and if the aftertaste of the epoxy will fade.
  • Hose connections added to scrubber cannister prior to cleaning the unit and final assembly before checking watertightness.

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